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BID DOCUMENT - STAR EQUIPMENT LTD 03/05/09
CITY OF WATERLOO, IOWA SPECIFICATIONS COVERSHEET One (1) - 12" Flood Control Pump Two (2) - 6" Flood Control Pumps Fourteen (14) - 4" Flood Control Pumps 1. Specifications for each size pump as attached. 2. Any and all hose requirements, trailer requirements etc will be included in the specifications and should be bid accordingly. 3. The Pumps, as specified would be delivered, operational and ready for departmental use by 4 - 6 t JC6.k SRO (bate) O� Our Cost for EACH 12" Pump with all accessories is: $ 577 Our Cost for EACH 6" Pump with all accessories is: $ 3 1 078�-- Total Cost for Two 6" Pumps with all accessories: $ 5 v gth"2--- T- 2 e2 Our Cost for EACH 4" Pump with all accessories is: $ 1 qy7` '-- Total Cost for 14 - 4" Pumps with all accessories: $ 63lU /92/ " cCompany Signature ' Da e Address City State Zip Code Print / Type Name Gi//47E 4 v 1 4. 5b7©� -3b5= s)39 NOTE: This form must be returned, as the first page of your bid document! City of Waterloo, Iowa Specifications One (1) 12" Skid Mounted Flood Control Pump Minimum Meets Exceeds Comments Specification Specification Specification 12" Skid Mounted—Self Contained—Critically / Silenced Flood Control Pump ✓� Dry Prime-Self Priming Minimum 3000 gpm Capacity ✓ 11X 44600 6'7I11 Minimum total head—160' Minimum 2 Diesel Engiginee ��173 OF 'P iL ,z, ad/ Minimum 25' Suction Hose— ' Cam Lock Fastener �/ Minimum 50' discharge hose _ / —Cam Lock Fastener t/ Minimum 150 Gal Fuel Tank ✓- c,205&,4'J il5 7f— (US Dollars—EACH) t,4 *tap rE'r4f L TD- R`4 4,n 5"Compan Signatures Dat Ag.5—tiMr‘g L.0-f --iii,/,.. 4ie-v-- 3 -oLtim Address City State ZipCode Print/Type Name Or,r,E400, I-9. z,70 2 City of Waterloo, Iowa Specifications 14 Each - 4" Trash Pumps Minimum Meets Exceeds Comments Specification Specification Specification 4"Gas Powered Trash Pump 7 Self Priming +/1 _ Minimum 400 gpm Capacity 6-?rn Minimum total head 40' ✓� 6 Minimum 11HP q /1/P AO, Minimum 25' Suction Hose— Cam Lock Fastener Minimum 50' discharge hose —Cam Lock Fastener 1 . Two Wheel—Towable Trailer 0 ) 04) Q ©© `,.(7 /3 (US Dollars—EACH—Less Trailer) S�l Cam' ' 6> 44. 1'97� (Separate Trailer Bid) # /o ��"0� #-1-/ctr-* 2)41 /•41--, 1---7-9 Z..>41 Compa / Signet Da e re ob 25 /. 4;e-Le,,e v Address City Stat ZipCode Print/Type Name Lt � -L- 9, TA . --07®—'"1— City of Waterloo, Iowa Specifications Two (2) 6" Tra"S a oun food Control Pumps Minimum Meets Exceeds Comments Specification Specification Specification 6"x 6"Flood Control Pump— v Trailer Mounted / Dry Prime-Self Priming ,/ Minimum 700 gpm Capacity �� i e x S® 6 Gv', Minimum total head—160' // o?d(? ' Minimum 60 HP Diesel Engine t/ /�-7 t 11P CAS j' Minimum 25' Suction Hose— / Cam Lock Fastener �/ Minimum 50' discharge hose —Cam Lock Fastener Minimum 50 Gal Fuel Tank t./— g -,9-/ 61) � , �� l l ?�/ (US Dollars—EACH) ` ce /g,_- , ---/;947, g- , ' me---Ari--; L-rp - ,i.._(---eee.4 -- 6--42 Company / Signa—tur ate Address City State ZipCode Print/Type Name GENERAL INSTRUCTIONS TO BIDDERS One (1) - 12" Flood Control Pump Two (2) - 6" Flood Control Pumps Fourteen (14) - 4" Flood Control Pumps `~ BID DEADLINE: 12:00 NOON, Monday, March 9, 2009 • The City of Waterloo, Iowa, is seeking competitive bids on Flood Control Pumps as described in the enclosed specifications. -! All bids are to be submitted to the City Clerk, City of Waterloo, 715 Mulberry Street, Waterloo, Iowa 50703, in a sealed envelope, clearly marked with the following: a) The name and business address of the bidder b) The specific item that is being bid c) Date and time of the bid All bids must meet or exceed the Specifications provided. Bids that do not meet or exceed the Specifications will be rejected. All bid prices are recognized by the City and the Bidder to be valid irrevocably for a minimum of sixty (60) days from the calendar date of the Bid Opening. Standard procedures dictate that the City of Waterloo will accept the lowest responsive, responsible bid. However, the bidder understands that the City reserves the right to reject any bid that is either considered not to be responsive or not most advantageous to the City. The City will normally award the purchase contract to the responsible Bidder who meets or exceeds the minimum specifications provided. The City of Waterloo, Iowa reserves the right to accept or reject any and all bids. Upon acceptance of the bid, a purchase order or notification to proceed will be mailed or delivered to the Bidder. This shall constitute acceptance of the Bid, and there, be a legal binding agreement. If applicable, the Bidder guarantees that the title conveyed for the goods shall be delivered free from security interest or other lien or encumbrance. The Bid Price given shall be the complete price for the vehicle meeting the specifications provided. This price shall include all discounts, freight and/or transportation costs necessary to supply this vehicle in accordance with the specifications and to the final destination of 1314 Black Hawk Street, Waterloo, Iowa. Certain units or equipment items may be listed as trade-ins for specified purchases. The trade-in values are to be specifically listed as indicated in the proposal documents. The city reserves the right to purchase the unit(s) with or without the trade-ins. Each bid shall be accompanied by the product literature, catalog cuts, etc., that fully picture and describe the unit(s) being bid. The information must be complete enough to allow the City to determine specification compliance. Specific questions may be addressed to: Mark Rice, Central Garage Superintendent, 1314 Black Hawk Street, Waterloo, Iowa 50702, (319) 291-4445. The bidder must have and maintain inventory of repair parts as well as have experienced service personnel for this equipment. BID DEADLINE: Bids will be received until 12:00 NOON, Monday, March 9, 2009. THE CITY RESERVES THE RIGHT TO REJECT ANY AND/OR ALL BIDS Page 1 of 1 MARK RICE From: Rick Brown [rickbrown@starequip.com] Sent: Friday, March 13, 2009 7:39 AM To: MARK RICE Cc: Ken Klenk Subject: Price adjustment to pump bid Mark; per your request, I am forwarding revised pricing for the 12" pump bid in a skid mount configuration with 205 gallon fuel cell but no trailer. Original bid price -$82579.00 Adjusted bid price-$80545.00 Net savings to bid $2034.00 Thank you for your consideration Rick Brown Cedar Rapids Sales Mgr./Asst. Branch Mgr. Star Equipment Ltd 2950 6th St SW Cedar Rapids, IA 52404 319-365-5139 x322 off 319-365-6726 Website: www.starequip.com This transmission may contain information that is privileged, confidential and/or exempt from disclosure under applicable law. If you are not the intended recipient, you are hereby notified that any disclosure, copying, distribution, or use of the information contained herein (including any reliance thereon) is STRICTLY PROHIBITED. If you received this transmission in error, please immediately contact the sender. At the senders direction either return or destroy the material in its entirety, whether in electronic or hard copy format. Thank you. 3/13/2009 4W. Pioneer Pump, Inc. 310 South Sequoia Pkwy.Canby,OR 97013 Ph.503-266-4115 Fax 503-266-4116 Municipal References Water/Waste Water Facilities: Richard Z. Skutnik Pioneer Model: PP66S12L1-D914L04 Supervisor of Local Waste Water City of Winnipeg Winnipeg,Manitoba R2J 0G1 (204) 986-3476 Dale Wallace Pioneer Model: SC1212C17 Maintenance Department Brandon Water Treatment Plant Brandon,Manitoba R7B 1J6 (204) 729-2189 Jim Samuel Pioneer Model: PP66S12L1-D914L04 Operations Supervisor Austin Waste Water Treatment Facilities Austin,Minnesota 55912 (507) 437-7701 Jim Krueger Pioneer Model: P6O12L1 Maintenance Supervisor Spring Brook Waste Water Treatment Plant Antigo,Wisconsin 54409 (715) 627-2710 QP4TE Use this 4-inch(100 mm)pump for larger �. s. ,,,:, , , _ dewatering jobs.Easily handled by two people,the protection frame features four k hand grips to move the pump. An optional. wheel kit is available for one-person operation. --4-",.*., -,4 , :F • Silicon/silicon mechanical t seals withstand harsh job site conditions • Efficient volute design insures quick positive priming • Driven by a 9-hp Subaru-Rob gasoline engine,recoil start • Can pump up to 526 gallons(2,000 liters)per minute ■ Unique dual discharge ports offer versatility with different applications • Extra heavy-duty frame to protect the pump housing and the engine Technical Documentation »Pumps-engine-trash-gasoline-powered- QP4TE-rev-1-manual UNIT SPECIFICATIONS DIMENSIONS&WEIGHTS Suction x Discharge 4 x 4 in Overall Length 30.1 in 764.5 mm 100 x 100 mm Overall Width 27.3 in 693.4 mm Max.Water Capacity 526 gpm 2000 1pm Overall Height 30.7 in 779.8 mm Max.Lift 25 ft 7.6 m Operating Weight 186 lb 84 kg Max.Head 85 ft 26 m Max.Pressure 36.8 psi 253 kPA Max.Pressure 2 psi 51 kPA Fuel Tank Capacity 3 9 gal 3.6 L s ,,,. .:€'3<,.,' i. x'. - 'm - �`- t ' -..w,"--- ' " ""."` �� , 'fig` :. .'«. a O,0 9 O1 'I 11, ==itlJf • A Y,S✓} u w (i • n n o co A tvi , I I t C"'/ co t 4== - It p 5 It 0 0 1/4 r O O I ; p 0O O0 i 1 ',,--ran ,- 0 , 41t I 1- n $ o it itr t 411 • 414 r--b4n 11 cop:p 1n I I 1t 0,411 l P=3. I \ / 6 � pl I ea IQ 41I kJ LII Ir I, III II M1 ‘Ns 1 �1 h- 4 Pt p11- ��\ 4n I J \ f_OO OO I l 411 1 O 0 V 0 0 \! - piai7: i ------__y, lai I7• •YI t1c d 1 a 1 e U �+, it�I}1 IMIIV is 1 11Ii1 1I I 4 {I II • -c.Z,' --- -1 j CO CO CO m 70 W Vo 7 O O - co P _ co co Z_ m G CD • Condition:700 gpm @ 160ft TDH,pumping clean water with a 20ft static lift. PIONEER PRIME DOT TRAILER MOUNTED PUMP PACKAGE: Model: PP66S12L72-C4.4 -Pioneer Heavy Duty High Performance End Suction Centrifugal Pump -50 CFM Air Flow Capacity Diaphragm Style Vacuum Assisted Pump -Standard Ductile Iron Pump End Construction with Run Dry Mechanical Seal -12.00 Inch Full Diameter Ductile Iron Impeller with 3.00 Inch Solids Handling Capability -Grease Lubricated Bearing Frame -CAT Model C4.4 Diesel Engine Rated For 74 Continues HP @ 1800rpm -Standard Non-Programmable Start/Stop Engine Controller -Heavy Duty DOT Trailer Mounted Package with 12 Volt—4D Heavy Duty Battery -See Specification Sheet Attached for Additional Details -Complete,Primed,Painted Pioneer Green and Prepared for Shipment The estimated ship date is 4- 6 weeks from receipt of order Condition:4600 gpm @ 32ft TDH,pumping clean water with a 20ft static lift. PIONEER PRIME SOUND ATTENUATED DOT TRAILER MOUNTED PUMP PACKAGE: Model: SAPPI212S17L72-6068HF285 -Pioneer Heavy Duty High Performance End Suction Centrifugal Pump -50 CFM Air Flow Capacity Diaphragm Style Vacuum Assisted Pump -Standard Ductile Iron Pump End Construction with Run Dry Mechanical Seal -13.25 Inch Diameter Trimmed Ductile Iron Impeller with 4.00 Inch Solid Handling Capability -Grease Lubricated Bearing Frame -John Deere Model 6068HF285 Diesel Engine Rated For 152 Continues HP @ 1800rpm -Murphy eGUARD Digital Auto-Start/Stop Engine Controller -Powder Coated Mild Steel Sound Attenuated Enclosure -Heavy Duty DOT Trailer Mounted Package with 12 Volt—4D Heavy Duty Battery -Hydraulic Surge Brakes with Tongue Actuator -See Specification Sheet Attached for Additional Details -Complete,Primed,Painted Pioneer Green and Prepared for Shipment - The estimated ship date is 4- 6 weeks from receipt of order A 310 S Sequoia Pkwy Canby,OR 9'7013 Ph»503-266-4115 Fax 503-266-4116 CLARIFICATIONS,UPGRADES AND EXCEPTIONS: Page 2 Clarification Star Equipment Ltd to be considered service facility within 100 miles of Cedar Rapids,IA. Page 3 Upgrade Pump casing&suction cover shall be constructed of ASTM A586 Grade 65-45-12 Ductile Iron. Page 3 Upgrade Pump impeller shall be enclosed,two vane,non-clog type with pump-out vanes on back shroud.Impeller constructed of ASTM A586 Grade 65-45-12 Ductile Iron. Page 3 Exception Pump shall not utilize a wear plate design.Impeller&suction cover designed with peripheral wear ring technology which requires no axial adjustments to maintain pump performance resulting in less pump teardowns&maintenance. Page 3 Upgrade Pump shall incorporate a mechanical seal with a silicon carbide rotating face and a tungston carbide stationary face for durability.All seal hardware constructed out of 316 Stainless Steel.All Seal elastomers&o-rings are viton.Seal islubricated via an oil reservoir for dry priming conditions. Page 3 Exception The priming system shall be a diaphragm style,continuous run,vacuum pump rated for 50 cfm of air removal. Page 4 Exception The control panel shall be a Murphy eGUARD digital Auto-Start/Stop Controller that is equal to the Godwin PrimeGuard Controller. Page 4 Upgrade The integral fuel tank capacity shall be 205 gallons allowing a run time of no less than 24 continuous hours of operation. Page 5 Clarification Automatic trickle charger to be supplied by Star Equipment Ltd. Page 6 Clarification Pioneer Pump to be given 60 days notice for the required operation&maintenance training to be given to owner's personnel. Thank you for the opportunity to quote. Pricing is valid for 30 days. If expediting is required,please contact me for options. Please let me know if you need additional information,or if I can assist further. 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PIONEER PRIME - END SUCTION CENTRIFUGAL PUMP SIZE 6"X 6" Pump Specifications: Model: PP66S12LI-HG,Fully Automatic Dry Priming, Vacuum Assisted,Run Dry,Heavy Duty Solids Handling, Bare Shaft Pump Size: 6"X 6"w/3.0 inch Spherical Vacuum Pump: 50 CFM Air Flow Capacity, Solids Handling Capability Diaphragm Style continuous Vacuum-Mechanically Driven Volute Casing: ASTM A536 Grade 65-45-12 Ductile Iron Materials of Construction: Casing-Corrosion Resistant Wear Ring: ASTM A48 Class 30 Gray Iron Aluminum Actuator-Corrosion Resistant Volute Cleanout: Handhole Type,0-Ring Mounted Aluminum w/Buna-n ASTM A48 Class 30 Gray Iron Elastomer Drive Assembly-Cast Iron-Class 30 Backplate: ASTM A48 Class 30 Gray Iron steel shaft&connecting rod oil lubricated Bracket: ASTM A48 Class 30 Gray Iron-Enclosed w/Lip Seal for Mechanical Seal Dry Running w/Oil level sight glass-bracket oil capacity 5/8 Gallon Mechanical Seal: Single Type Seal w/Silicon Carbide Seal Faces, Viton Elastomers,300 Series Stainless Hardware&Spring Seal System Designed for Indefinite Dry Running Impeller: Enclosed Type Two Port Non-Clog w/3.0 Inch Spherical Solids Handling Capability-Construction of ASTM A536 Grade 65-45-12 Ductile Iron (other materials available including: 316 Stainless Steel,CD4-Mcu and Ductile Iron) Bearing Housing: ASTM A48 Class 30 Gray Iron Separator Specifications: Separator Spool: Double Chamber, Pump End Bearing: Single Row Ball-6313-C3 Ductile Iron-ASTM A536 Grade 80-55-06 Air/Water Chamber: Bolted to suction Drive End Bearing: Single Row Ball-6315-C3 spool of centrifugal pump chamber-designed to separate Shaft: 1144 Stress Proof Steel air&water before entering the (Other Metals Available including: pump case. 0-ringed sealed 17-4 PH Corrosion Resistant) w/vacuum pump isolation valve. Air/Separation Valve: Constructed of Flanges: ANSI 150#Flanges Standard non-corrosive manganese bronze (250#Flanges Available) with 316 stainless steel(SS)valve stem&seat. Actuator assembly 0-Rings: Buna-n Standard with float ball&hardware 316 SS. (Others available Including: Discharge Check Valve: Swing Style, Neoprene and Viton) Cast Iron w/Buna-n disc, (Viton disc Available) Lip Seals: Bracket-CR Type-Buna-n S.A.E./Bearing Cover-CR Type-Buna-n Optional Equipment: • Special Metals: Including 316 Stainless Steel,CD4-Mcu&Ductile Iron 310 S. Sequoia Pkwv. • Canby,OR 97013 ♦ Ph, (503) 266-4115 + Fax (503)266-4.116 310 S Sequoia Pkm}.Canby,OR 97013 Pb.503-266-4115 Fax 503-266-4116 PIONEER PRIME -END SUCTION CENTRIFUGAL PUMP SIZE 12"X 12" Pump Specifications: Model: PP1212S17L1-HG,Fully Automatic Dry Priming, Vacuum Assisted,Run Dry,Heavy Duty Solids Handling Bare Shaft Pump Size: 12"X 12"w/3.75 inch Spherical Vacuum Pump: 50 CFM Air Flow Capacity, Solids Handling Capability Diaphragm Style continuous Vacuum-Mechanically Driven Volute Casing:ASTM A536 CL 65-45-12 Ductile Iron Materials of Construction: Casing-Corrosion Resistant Wear Ring: ASTM A48 Class 30 Gray Iron Aluminum Actuator-Corrosion Resistant Volute Cleanout: Hand hole Type,0-Ring Mounted Aluminum w/Buna-n ASTM A536 CL 65-45-12 Ductile Iron Elastomer Drive Assembly-Cast Iron-Class 30 Backplate: ASTM A48 Class 30 Gray Iron steel shaft&connecting rod oil lubricated Bracket: ASTM A48 Class 30 Gray Iron-Enclosed w/Lip Seal for Mechanical Seal Dry Running W/Oil level sight glass-bracket oil capacity 1-1/2 Gallon Mechanical Seal: Single Type-2 Seal w/Silicon Carbide Seal Faces,Viton Elastomers,300 Series Stainless Hardware&Spring Seal System Designed for Indefinite Dry Running Impeller: Enclosed Type Two Port Non-Clog w/3.75 Inch Spherical Solids Handling Capability-Construction of ASTM A536 CL 65-45-12 DUCTILE IRON (Other materials available including: 316 Stainless Steel,CD4-Mcu and Ductile Iron) Bearing Housing: ASTM A48 Class 30 Gray Iron Separator Specifications: Separator Spool: Double Chamber, Pump End Bearing: Spherical Roller—22314E-C3 Standard Steel Air/Water Chamber: Bolted to suction Drive End Bearing: (2)Angular Contact—7316-C3 spool of centrifugal pump Chamber-designed to separate Shaft: 17-4 PH Corrosion Resistant air&water before entering the pump case. 0-ringed sealed Flanges: ANSI 150#Flanges Standard w/vacuum pump isolation valve. (250#Flanges Available) Air/Separation Valve: Constructed of non-corrosive manganese bronze 0-Rings: Buna-n Standard with 316 stainless steel(SS)valve (Others available Including: stem&seat. Actuator assembly Neoprene and Viton) with float ball&hardware 316 SS. Discharge Check Valve: Swing Style, Lip Seals: Bracket-CR Type-Buna-n Cast Iron w/Buna-n disc,(Viton Bearing Cover-CR Type-Buna-n disc Available) Optional Equipment: Special Metals: Including 316 Stainless Steel,CD4-Mcu&Ductile Iron 310 S. Se uoia Pk rsv ♦ Carlin. OR 37013 • Isla. 503 2 6-4115 • Fax 503 266-4116 e : 310 South Sequoia Pkwy.Canby,OR 97013 Ph.503-266-4115 Fax 503-266-3116 PIONEER PUMP, INC. LIMITED WARRANTY PIONEER PRIME SERIES LIMITED WARRANTY: Seller warrants for two years from the date of shipment Seller's manufactured products to the extent that Seller will replace those having defects in materials or workmanship when used for the purpose and in the manner which Seller recommends. If Seller's examination shall disclose to its satisfaction that the products are defective,and an adjustment is required,the amount of such adjustment shall not exceed the net sales price of the defective products and no allowance will be made for labor or expense of repairing or replacing defective products or workmanship or damage resulting from the same. Seller warrants the products which it sells of other manufacturers to the extent of the warranties of their respective makers.Where engineering design or fabrication work is supplied,buyer's acceptance of Seller's design or of delivery of work shall relieve Seller of all further obligation, other than as expressed in Seller's product warranty. THIS IS SELLER'S SOLE WARRANTY. NO OTHER WARRANTIES,WRITTEN OR ORAL,EXPRESS OR IMPLIED,INCLUDING THE WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY,ARE MADE OR AUTHORIZED.NO AFFIRMATION OF FACT,PROMISE,DESCRIPTION OF PRODUCT OF USE OR SAMPLE OR MODEL SHALL CREATE ANY WARRANTY FROM MANUFACTURER,UNLESS SIGNED BY THE PRESIDENT OF THE MANUFACTURER. Seller neither assumes,nor authorizes any person to assume for it,any other obligation in connection with the sale of its engineering designs or products.This warranty shall not apply to any products or parts of products which(a)have been repaired or altered outside of Seller's factory,in any manner; or(b)have been subjected to misuse,negligence or accidents; or(c)have been used in a manner contrary to Seller's instruction or recommendations. Seller shall not be responsible for design errors due to inaccurate or incomplete information supplied by Buyer or its representative. row JOHN DEERE ,',:,.. :-, ,,..- 613066e1-8H ,_ . Tr)i.E,),,,,:).'''6?1 Engine Specifications PERFORMANCE DATA Rated Speed Intermittent 173 hp(129 kW)@ 2200 rpm Peak Power 173 hp(129 kW)@ 2400 rpm Power Bulge% 3%@ 2400 rpm Peak Torque 527 lb-ft (714 N.m) @ 1500 rpm Torque Rise% 28%@ 1500 rpm ' ems, RATED BHP is the power rating for variable speed and load X , , 3 applications where full power is required intermittently. ` t CONTINUOUS BHP is the power rating for applications operating under a constant load and speed for long periods of time. HEAVY DUTY-see application ratings/definitions,engine performance curves. • s Oe' , POWER OUTPUT is withing+or-5%at standard SAE J 1995 and ISO 3046. , isris CERTIFICATIONS:EPA Tier 3,EU STAGE III A AND CARB '' PERFORMANCE CURVE € 527 lb-ft j E (714a•m) ! 540 f. �� (46fl) .6 I & 4Y Torque (624) v x,.. a '. i d1313-ft 380 , (560 M m)_ (515) A z z 300 € � � t� � Viz, V � -3'�' . Ti. ro(164) i : f 173 hpt a. 140 • c129 kW) F . (104) Power: m 60 i A s i -; (45) i = (2 2) ? a a —" •-'�" 0.36 (219) Fuel Consumption , 1 I 800 1004 1200 1444 1Sfl0 1804''2004 2200 2d04 Engine Speed- rpm Photographs may show non-standard equipment ISO 9000 REG STEREC • 6068H Diesel Engine Specifications �„. Ems: , r M �.___.•_. _-s-Rom.>�� �:�- Model 6068HF285 Aspiration Air-to-Air Number of Cylinders 6 Length--in.(mm) 44.2(1123) Displacement--L(cu.in) 6.8(415) Width--in.(mm) 25.9(657) Bore X Stroke--in.(mm) 4.20 x 5.00(106 x 127) Height--in.(mm) 40.8(1036) Compression Ratio 19.0:1 Weight,dry--lb(kg) 1340(608) Engine Type In-line,4-Cycle . 0 3 x 25.9 in 44,21n 4557mmt ._ t7tz3nvsB _. 3 f 19.,f, i ; % , is g } . . .- a a Y_ a f Specifications and design su,hject to change without notice w.�A, x. ...- . , . tea- _.-. ,. .__... High-Pressure Common Rail Fuel System Engine Performance •Higher injection pressures,up to 1600(23,500 PSI),variable •New power bulge feature injection pressure,variable timing control,multiple injections •Increased low speed torque 2-Valve Cylinder Head •Multiple rated speeds to further reduce noise and improve •Cross flow head design that provides excellent breathing from fuel economy a lower cost two-valve cylinder head •New higher peak torque ratings Fixed Geometry or Wastegated Turbocharger •Faster torque rise •Dependent on power rating,fixed geometry or wastegated John Deere Electronic Engine Controls turbochargers precisely matched to the power level and •Monitors critical engine functions providing warning and/or application shutdown to prevent citstly engine repairs;eliminates need Air-to-Air Intercooling for add-on governing components;all lowering total installed •Most efficient method of cooling intake air to help reduce engine costs. Snapshot diagnostic data that can be retrieved using emissions while maintaining low speed torque,transient response commonly available diagnostic service tools • time,and peak torque.Enables an engine to meet emissions with •New common wiring interface connector for vehicles better fuel economy and the lowest installed costs. or available OEM instrumentation packages;new solid Compact Size conduit and T connectors to reduce wiring stress,greater •Mounting points for Tier 3/Stage III A engines are the durability and improved appearance same as Tier 2/Stage II engines •Factoryinstalled engine mounted ECU,wiringharness and Multiple Injection Strategy g .. •The new high-pressure common rail(HPCR)fuel system and associated components;industry standard SAE le sys engine control unit(ECU)allow for multiple fuel injections. interface which communicates with other vehicle systems, The number of fuel injections,based on speed and load,help eliminating redundant sensors and reducing vehicle total contribute to lower combustion temperatures,which reduce installed nd cost the formation of NOx and particulates.The multiple injection •AdditionSelf-adjustingal F tpres strategy also provides an added benefit of noise reduction. • gestel poly-veefan drive •Forged-steel connecting rods •Replaceable wet-type cylinder liners •Either-side service •500-hour oil change •Standard gear auxiliary drive John Deere Power Systems John Deere Power Systems 3801 W.Ridgeway Ave. Usine de Saran P13 I� JOHN DEERE Waterloo,Boo IA00 B.P. 0I Fleury ,„��� IA 50704-5100 F-45401 les Aubrais Cedex t.. Phone(800)533-6446 France Fax(319)292-5075 Phone(33)2 38 82 61 19 Fax(33)2 38 82 60 00 DSWDI l56 Litho in U.S.A.(06 June 07) Industrial Engine C4.4 CII'ERPILLAR® 55.5-74.5 bkW/ 75-99.9 bhp 2200-2400 rpm CATERPILLAR® ENGINE 1-1,---,wwit it, M - SPECIFICATIONS � 1-4,4-Stroke-Cycle Diesel Bore 105 mm (4.13 in.) ' Stroke 127 mm (5.0 in.) Displacement 4.4 L (269 in3) ¢� Aspiration Turbocharged - Compression Ratio 16.2:1 - Ake ' Combustion System Direct Injection Rotation (from flywheel end) ...Counterclockwise Capacity for Liquids VV,40( Cooling System (engine only). . 7 L (7.4 U.S. qts.) =r� i Lube Oil System (refill)typical Up to 11 L (11.6 U.S. qts.) .a dependent on sump option image shown may not andgradeabilityrequirements reflect actual engine Engine Weight, Net Dry (approximate) with standard equipment 303 kg (668 lbs.) FEATURES STANDARD ENGINE EQUIPMENT Emissions Air Inlet Meets Tier 3, Stage IIIA emissions Inlet manifold with choice of inlets requirements. Tier 3 refers to EPA (U.S.) Control System standards. Stage IIIA refers to European Alternators standards. Starter motors Reliable and Durable Power Control panels Diesel tough components and conservative Glow plugs for cold start aids speed for smooth operation and long engine Cooling System life. Factory-designed systems built at Fan drives and locations Caterpillar ISO 9001:2000 certified facilities. Flywheels and Flywheel Housing High Performance SAE No. 3 flywheel housing With maximum torque levels maintained, the Flywheel and starter rings C4.4 engine provides class-leading power take- off capability. Fuel System Fuel filter positions Clean and Quiet Power Cleaner, meeting EPA Tier 3 and Stage IIIA Lube System European Union emissions standards. Lubricating oil filters and breathers Oil filter positions Easy Low-Cost Maintenance Lubricating oil sumps Convenient positioning of service points for Power Take Off easy accessibility. Service intervals set at SAE B PTO 500 hours as standard. Web Site General For additional information on all your power Timing case and gear-driven auxiliaries Belt-driven auxiliaries requirements, visit www.cat-industrial.com. Engine mountings Gauges Displays Power and torque curve tailoring LEHH6445-01 Page 1 of 2 Industrial Engine CITER PILLAR® 55.5-74.5 bkW/ C4.4 75-99.9 bhp PERFORMANCE DATA DIMENSIONS Turbocharged —2200-2400 rpm i� 663mm r 3 _ 597mm (26.1 in.) (23.5 in.) , 390 370 j -1 275 4, _ SE.z 350 ] .., 870 mm 330 310 j 225 1^ 80_ i Length 663 mm (26.1 in.) r-100 so- I Width 597 mm (23.5 in.) 0.0 40 70 Height 810 mm (31.9 in.) i 40 Note:Dimensions depend on final specifications. 20 800 1000 1200 1400 1600 1800 2000 2200 Engine Speed rpm Unbalanced Speed Power Torque Power Torque rpm bkW N•m bhp lb-ft Highest Rating 2200 74.5 323 99.9 238.2 Peak Torque 1400 57.5 392 77.1 289.1 Gross Intermittent Power= SAE J1995 Other ratings are available. Lower power ratings should not be read from these curves. RATING DEFINITIONS AND CONDITIONS IND-C (Intermittent) is the horsepower and speed Rating Conditions for Diesel Engines— up to capability of the engine where maximum power 6.6 liter are based on ISO/TR14396, inlet air and/or speed are cyclic (time at full load not to standard conditions with a total barometric exceed 50%). pressure of 100 kPa (29.5 in. Hg),with a vapor pressure of 1 kPa (.295 in. Hg), and 25°C (77°F). Additional ratings are available for specific Performance is measured using fuel to customer requirements. Consult your Caterpillar dealer. specification EPA 2D 89.330-96 with a density of 0.845-0.850 kg/L @ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Materials and specifications are subject to change without notice.The International System of Units(SI)is used in this publication. CAT,CATERPILLAR,their respective logos,"Caterpillar Yellow"and the POWER EDGE trade dress,as well as corporate and product identity used herein,are trademarks of Caterpillar and may not be used without permission. ©2007 Caterpillar LEHH6445-01 12-07) Printed in U.S A. All rights reserved. Digital AutoStart/StopfThrottling eG-o5!I28 Effective 03-05 Catalog Section 40 Engine on 412053' _ , ., , _ . .. ' -- " ' eGUARD Controller 1 Compatible with Electronic (ECU) 3 R and Standard (MPU) engines ' J1939 Ready — works directly with our MurphyLink J1939 PowerView gages gP'l _ �' Automatic Speed Control - throttles ar -aim „ K hg s, 7 p , �� 0- , , ',1 engine speed based on analog inputs ..-. Engine Diagnostics—provides most common descriptive faults when con- nected to electronic engines Description Features Standard Components The eGUARD is a state-of-the-art controller.It will Here are some of the unique features only Murphy's — 24-Digital inputs meet virtually all of your engine-driven equipment eGUARD can offer you at our competitive price. 1 — 8-Analog inputs(one battery dedicated) application requirements. The eGUARD has been — I-Magnetic pickup input • designed from the ground up to control today's elec- Throttling Input:The eGUARD can be config — 8-20A Form"C"relays tronic engines using 31939 and can easily control aced to control engine speed using most types of _ 1 -RS232 port the traditional non-electronic engines. analog input devices(0-Sv,1-Sv or 4-20 mA). — I-RS485 port •Throttling Output:CANbus J1939*or Mere- — 1 -RS232/RS485 port The eGUARD can be configured to automatically i ment/decrement relay pulse. — 1-J1939 port or manually operate most types of applications, i from a simple start/stop sequence to complex auto- (when supported by the ECU mar tfactnrerj — 1 -64 x 128 pixels full graphic matic throttling. Pumps,Compressors,Chippers, 1 •Compatibility Accepts Magnetic Pick-up(A?U) LCD display with backlight Units • or ECU J 1939 speed signals. — I-12-position keypad Grinders and Power are just a few of the ideal p industrial applications for the eGUARD. € •Field Configurable:Allows password protected The eGUARD controller can maintain constant 1 configuration changes through the keypad. Optional Accessories prpress re ure,flow n enr gine gln level by automatically increasing •Held Programmable: Flash-based microprocessor •PVA Series Gages(Bulletin:PV-02I25B) allows for easy upgrades or reconfigurations using a PC or laptop. •Remote Relay Board Warranty •Mimic Annunciator allows for wired remote A limited warranty on materials and workmanship is •Sealing:Maintains NEMA4 and IP65 rating when given with this FW Murphy product. properly mounted in a rated enclosure. y operation and monitoring(Call Murphy IPD for A copy of the warranty maybe viewed or printed by •J1939 Ready:Works directly with Murphy's more infomnation) going to www.fwmurphy.comisupport/warrauty.Imn J1939-ready PowerView gages,just plug and go. no sender required. eG-050I2B page I of 2 . i\ � Specifications Dimensions Mounting(Cut-out)Dimensions: I 7.5 in.(191 mm) h 7.5 in.(191 mm) .� 7.05x5.25x2.76in.(179x133x70mm) ' (e e",. Mounting Screws:4,t6-32 screws and Nitrile BACK rubber 0-ring supplied to meet NEMA4 specs. ®� Case Material: s.25 in. LI uB Black Polycarbonate,textured finish,UV stabilized. (15s mm) Connection: o 7 600V rated multi-wire quick connect for DC con- I — Jr ir nections,suitable far wire harnessing. • Power supply: ®e 1 I ® % Operates from any 8-35VDC supply,continuous. `_... Brownout(5V)ridethrough is 5 seconds and a total blackout(0V)ridethrough of 100 milliseconds. .18 in.81 mm 7.05 in.(179 mm) 0.20 in.dia. 0.46 in. 2.41 in. 0.525 in. 6 in.(152 mm) 4 places Communications: (12 mm) (61 mm) (13 mm)- - 1-RS232 port SIDE - I -RS485 port _ - 5.25 in. 1 133 mm)£ n. - 1 -RS232 RS4$5 port 6.25 in. (133 r3.525 in.(90 mm) (5 I mm) - 1 -J1939 port T (159 mm) Display:64 x 128 pixel full graphic LCD display 174 ct, with backlight. 5.650 in. 1 I- (144 mm) CUT OUT Faceplate Keypad:12 position keypad. Vibration/Survivability: r 1-=i I 3g,3 axis,frequency swept 10-1000 Hz. ' Operating/Storage Temperature Range: — - ---- -- -401+185°F(-.401+85°C) Accessories LCD Operating Range: Wire Harnessing g I/O's: Part Number Description -24-Digital inputs 75-00-0074 4-_osition ower connector;12 ft(3.65 my.wire leads. -8-Analog inputs(one dedicated for battery) 75-00-0075 10-position comm.connector—J1939,RS232,RS485;12 ft.(3.65 m)wire lead -1-Magnetic pickup input 75-00 0076 10- osition communications connector-RS232,RS485 -8-20A Form"C"relays. 75-00-0077 Digital Inputs 1-8;12 ft.(3.65 m)wire leads 12 ft_(3.65 m)wire leads Shipping Dimensions: 75-00-0078 Digital Inputs 9-24;12 ft.(3.65 m)wire leads 10x9x6 in.(254x229x152min) 75-00-0079 Analog Inputs,Magnetic Pickup;12 ft.(3.65 m)wire leads Shipping Weights: m 75-00-0080 ESD Jumper;0.2 feet(61 m )wire leads 2 lb.(910 g.). -__- _.-. ......__.. -_. __-.. -....... __. ___.. ..._. 75-00-0089 Serial Port PC Programming Cable Assembly;6 ft.(1.8 m)wire leads Performance Specs Senders and End Devices SAE Load Dump Test Part Number Description 05-70-18580-100 psiOil pressure sender How to Order 10-70 2013 300 T(150 C)Coolant temperature sender Call Murphy's I.P.D.(Industrial Panel Division) 15-70-0116 EL150K1 Oil level indicator and low oil level shutdown for Ordering,Application and Configuration 15-70-0104 L129 high/low Oil level indicator and shutdown Assistance. 15-70 0660 LM2000 Engine oil replenisher and low oil level shutdown 05-70-6345 PXMS-100 4-20mA Pressure sender 100 psi INDUSTRIAL PANEL DIVISION PRANK W. MURPHY,LTD. i MURPHY F.D.Box 470248 Church Rd.;Laverstock,Salisbury SP1 10Z:U.K. Tulsa.Oklahoma 74147 USA +44 1722 410055 fax 444 1722 410088 +1 918 317 4100 fax+1 918 317 4266 e-mail saies@fwmurphy.co.uk FW Murphy e-mail gales@fwmurphy.com waw.fwmurphy.co.uk P.O.Box 470248 MURPHY DE MEXICO, S.A. DE C.V. Tulsa,Oklahoma 74147 USA Blvd.Antonio Rocha Cordaro 300,Fraction del Aguaje +1 918 317 4100 fax+1 918 317 4266 San Luis Potosi S.L.F.;Mexico 78384 i 100 9001 e-mail salesQfaJmurphy.com +52 444 8206264 fax-52 444 8206336 ",-..=- , . . Villahermosa Office+52 993 3162117 ww .fwmurphy.com e-mail ventas@murphymex.com.mx cnszc�1.;S.A. w vorivv.murphyrnex.com.mx In order to consistently bring you the highest quality,full featured products,we reserve the right to change our specifications and designs at any time. eG-05012B page 2 of 2