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PROJECT MANUAL
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Bat dtpa contact - h t s N N o Waterloo, Iowa °�ep1°N�°f e conclusive roe Ph.:319-233-1163 N © Copyright 2012 Fax:319-233-9863 ARCHITECTS 01°P S Riverfront Sports Park-Irrigation System Design ARCHITECTS Riverfront Sports Park Waterloo,IA Irrigation System PART 1-GENERAL 1.1 SUMMARY A. Section Includes 1. Piping 2. Automatic control valves 3. Sprinklers 4. Controllers 5. Boxes for automatic control valves 1.2 PERFORMANCE REQUIREMENTS A. Location of Sprinklers and Specialties:Design location is approximate.Make minor adjustments as necessary.Maintain 100%irrigation coverage of areas indicated. 1.3 SUBMITTALS A. Product Data: For each type of product indicated B. Record Drawings C. Warranty Statement D. Controller Timing Schedule:Indicate timing settings for each automatic controller zone E. Maintenance data for inclusion in"Operating and Maintenance Manual"for the following: 1. Blow out procedure for winterization 2. Automatic control valves 3. Sprinklers 4. Controllers 5. Rain Sensor 1.4 QUALITY ASSURANCE A. Electrical Components,Devices,and Accessories: Listed and labeled as defined in NFPA 70,by a qualified testing agency,and marked for intended location and application. 1.5 RECORD DRAWINGS A. The Contractor is responsible for documenting changes to the design.Maintain on-site and separate from documents used for construction,one complete set of contract documents as Project Documents. B. Record work that is installed differently than shown on the construction shop drawing.Record pipe and wiring network alterations and location changes to sprinklers,valves,and controllers. Keep documents current.Do not permanently cover work until as-built information is recorded. C. Turn over the"Record Drawings"to the Architect.Completion of the Record Drawings will be a prerequisite for irrigation system substantial completion. Irrigation Specifications-1 h Riverfront Sports Park-Irrigation System Design ARCH I T E C T S 1.6 GUARANTEE/WARRANY AND REPLACEMENT The purpose of this guarantee/warranty is to insure that the Owner receives irrigation materials of prime quality,installgd and maintained in a through and careful manner. A. For a period of erreyearfrom substantial completion,the contractor will guarantee/warranty irrigation materials,equipment,and workmanship against defects.Fill and repair depressions. Restore landscape or structural features damaged by the settlement of irrigation trenches or excavations.Repair damage to the premises caused by a defective item.Make repair within seven days of notification from the Owners Representative. B. Provide winterization and spring start up services at no additional costs during the warranty period. C. Contract documents govern replacements identically as with new work.Make replacements at no additional cost to the contract price. D. Guarantee/warranty applies to originally installed materials and equipment and replacements made during the guarantee/warranty period. E. Guarantee to be for 2 years and include only one time winterization,shut down and start up. PART 2—PRODUCTS 2.1 PIPES,TUBES,AND FITTINGS A. Comply with requirements in the piping schedule for applications of pipe,tube,and fitting materials,and for joining methods for specific services,service locations,and pipe size. B. Hard Copper Tube: ASTM B 88,Type K,water tube,drawn temper 1. Copper Pressure Fittings:ASME B16.18,cast-copper-alloy or ASME B16.22,wrought- copper solder-joint fittings.Furnish wrought-copper fittings if indicated. 2. Bronze Flanges:ASME B16.24,Class 150,with solder-joint ended. C. PVC Pipe:ASTM D 1785,PVC 1120 Compound,Class 200(as indicated on plans) 1. PVC Socket Fittings:ASTM D 2466,Schedule 40 2. PVC Threaded Fittings:ASTM D 2464,Schedule 40 3. PVC Socket Unions: Construction similar to MSS SP-107,except both headpiece and tailpiece shall be PVC with socket ends. 2.2 PIPING JOINING MATERIALS A. Solvent Cements for Joining PVC Piping:ASTM D 2564.Include primer according to ASTM F 656 B. Solder Filler Metals: ASTM B 32,lead-free alloys.Include water-flushable flux according to ASTM B 813 2.3 MANUAL VALVES A. Description 1. Plastic Ball Valves a. Standard MSS SP-122 b. Pressure rating 125 psig c. Body Material:PVC d. Type: Union e. End Connections: Socket or threaded f. Port: Full 2.4 PRODUCT SUBSTITUTIONS Rainbird irrigation products will be considered upon submittal of comparative feature information for review by architect 7 days prior to specified bid date. Irrigation Specifications-2 hts Riverfront Sports Park-Irrigation System Design ARCHITECTS 3.2 PIPING INSTALLATION A. Location and Arrangement:Drawings indicate location and arrangement of piping systems. Install piping as indicated unless deviations are approved on Coordination Drawings B. Install piping free of sags and bends C. Install groups of pipes parallel to each other,spaced to permit valve servicing D. Install fittings for changes in direction and branch connections E. Install flanges adjacent to valves and to final connections to other components with NPS 2-1/2 or larger pipe connection F. Install expansion loops in control-valve boxes for plastic piping G. Install piping in sleeves under parking lots,roadways,and sidewalks H. Install sleeves made of Schedule 40 PVC pipe and socket fittings,and solvent-cemented joints I. Lay piping on solid sub-base,uniformly sloped without humps or depressions J. Install PVC piping in dry weather when temperature is above 40 deg F.Allow joints to cure at least 24 hours at temperatures above 40 deg F before testing. 3.3 JOINT CONSTRUCTION A. Ream ends of pipes and tubes to remove burrs B. Remove scale,slag,dirt,and debris from inside and outside of pipe and fittings before assembly C. Copper-Tubing Soldered Joints:Apply ASTM B 813 water-flushable flux to tube end unless otherwise indicated.Construct joints according to ASTM B 828 or CDA's"Copper Tube Handbook"using lead-free solder alloy(0.20 percent maximum lead content)complying with ASTM B 32 D. PVC Piping Solvent-Cemented Joints:Clean and dry joining surfaces.Join pipe and fittings according to the following: 1. Comply with ASTM F 402 for safe-handling practice of cleaners,primers,and solvent cements 2. PVC Pressure Piping:Join schedule number,ASTM D 1785,PVC pipe and PVC socket fittings according to ASTM D 2672.Join other-than-schedule-number PVC pipe and socket fittings according to ASTM D 2855 3. PVC Non-pressure Piping: Join according to ASTM D 2855 3.4 VALVE INSTALLATION A. Install in valve boxes according to details on plan sheets and manufacturer's written instructions B. Aboveground Valves:Install as components of connected piping system 3.5 SPRINKLER INSTALLATION A. Install sprinklers at manufacturer's recommended heights B. Locate part-circle sprinklers to maintain a minimum of 4"from walls and 2"from other boundaries unless otherwise indicated Irrigation Specifications-3 Fihts Riverfront Sports Park-Irrigation System Design ARCHITECTS 3.6 AUTOMATIC IRRIGATION-CONTROL SYSTEM INSTALLATION A. Equipment Mounting:Install interior controllers on walls 1. Place and secure anchorage devices.Use setting drawings,templates,diagrams, instructions,and directions furnished with items to be embedded 2. Install anchor bolts to elevations required for proper attachment to supported equipment B. Install control cable in same trench as irrigation piping and at least 2"below piping.Provide conductors of size not smaller than recommended by controller manufacturer.Install cable in separate sleeve under paved area. 3.7 FIELD QUALITY CONTROL A. Perform tests and inspections B. Tests and Inspections: 1. Leak Test: After installation,charge system and test for leaks.Repair leaks and retest until no leaks exist 2. Operational Test: After electrical circuitry has been energized,operate controllers and automatic control valves to confirm proper system operation 3. Test and adjust controls and safeties.Replace damaged and malfunctioning controls and equipment C. Any irrigation product will be considered defective if it does not pass test and inspections 3.8 ADJUSTING A. Adjust settings of controllers B. Adjust automatic control valves to provide flow rate at rated operating pressure required for each sprinkler circuit C. Adjust sprinklers and devices,except those intended to be mounted aboveground,so that they will be flush with,or not more than)4"above,finish grade 3.9 PIPING SCHEDULE A. Install components having pressure rating equal to or greater than system operating pressure B. Piping in control-valve boxes and aboveground may be joined with flanges or unions instead of joints indicated C. Underground irrigation main piping,shall be the following: 1. ASTM D 1785,PVC 1120 compound,Class 200 D. Circuit piping shall be the following: 1. ASTM D 1785,PVC 1120 compound,Class 200 E. Underground Branches and Offsets at Sprinklers and Devices: Schedule 80,PVC pipe; threaded PVC fittings;and threaded joints 1. Plastic swing-joint assemblies,with offsets for flexible joints,manufactured for this application 3.10 VALVE SCHEDULE A. Aboveground,Shutoff-Duty valves: 1. NPS 2 and Smaller:Brass ball valve Irrigation Specifications-4